Everyone’s asking me about RFID for asset tracking these days, specifically whether it’s better than using barcodes. I understand why. The ROI promise of RFID is very compelling. Theoretically RFID promises that you can know where everything is without any manual effort, so why would you spend money on a barcode-based system that requires users to run around scanning stuff.
There are a few things to consider:
- Is RFID ready for tracking IT assets?
- What’s the cost?
- What are the limitations?
This article will tell you what I’ve found as I’ve worked with various RFID vendors and enterprise customers on asset tracking solutions. The bottom line is there are some things you need to know before you can get ROI out of RFID. RFID will make sense in certain applications, but in others it will never make sense.
Hopefully I will demystify some of it for you by pointing out some pretty obvious questions to ask.
How Does RFID Work?
Here’s a quick primer on how RFID works. It’s not rocket science even though it seems like magic. Truth is you’ve been exposed to RFID a lot and haven’t realized it, such as in EZ-Pass tollbooths on the east coast, or your friendly neighborhood Banana Republic doorway.
Tags
Every asset in your environment that you wish to track has to have its own RFID tag. This tag stores the ID for the asset (and possibly additional information but we’ll get to that in a later post) and it emits that ID value as a radio frequency which can be detected by an RFID reader.
There are two types of RFID tags: Active and Passive.
Active Tags
Active tags are self powered and emit a signal over a much wider area. These tags are bulkier and also much more expensive. Anywhere from a few bucks up to $70 per tag. The upside is these tags can be read from a long distance, and are therefore the right choice for high-value assets like your Lincoln Navigator or Nuclear Warhead. ; Active tags can also be read by your favorite mobile device hardware, which is great for performing a warehouse inventory or sweep of your IT installed user environement.
Passive Tags
Passive tags are not self-powered, and therefore require an activator. These tags are much less expensive (people are claiming to have found .10c tags at high volume though I haven’t seen that yet). These tags also have a much smaller read range, though that is improving.
Mobile readers won’t work with Passive Tags because there is not enough power in a mobile device to activate the tag. There are “Mobile” readers that attach to forklifts, but that’s not the kind of mobile reader I’m talking about here.
Readers
So what kind of readers are available? There are two: Fixed and Mobile.
Fixed Readers
Fixed readers are for your doorways, such as entry/exit points in your enterprise or warehouses. Fixed readers come with an Activator and Antenna. The Activator excites the RFID tag so that it emits its signal. The Antenna then reads that signal and sends it upstream over your network to your interested RFID middleware.
Fixed readers cost around $5. There are slightly cheaper models and much more expensvie models like readers embedded in pavement, etc., but figure about $5K per location for fixed RFID reader hardware.
Mobile Readers
Motorola/Symbol, Intermec and other mobile device manufacturers make RFID mobile readers. They don’t do “Active” tags.
Does RFID Work for IT Assets?
No RFID system is going to be able to read all RFID tags on common IT equipment like laptops and desktops in every location in your environment. There are many physical factors to consider with how effective reads will be with your particular assets. For IT equipment, it’s all about metal.
Laptops
If you stick an RFID tag on a laptop with a metal case, there must be a .25 inch space between the RFID chip and the metal case. Tag manufacturers create tags with foam backings to create this space, but think about it. Are your end users going to be okay with a .25 inch padded tag stuck on the top of their laptop? Um, no. They’re going to rip it off as soon as they can. Else the tag will get ripped off as they slide the machine in and out of their laptop bag.
Also, when storing laptops in a warehouse, how do you store them? In a stack, right? That will be interesting with a .25inch padded tag on each laptop. And since you store your laptops in a stack, the metal from the other laptops will cause the same problem with the reads that the padding was supposed to protect.
Warehouses
When you’re picking assets from the warehouse, how do you select and assign a particular asset to a user? With an RFID reader, you’re going to pick up all the assets in range. But what if I want to select just this one? This is an issue where barcoding makes much more sense, since with line-of-sight scanning you can easily target a single device. And with barcodes you can use scan sheets to select users, locations or other values from your database without manual data entry.
On the other hand, if you wanted to quickly count which assets are in your warehouse, a quick scan using an RFID system would do that much more quickly. But with the limitations I described about stacked laptops and mobile readers failing to read passive tags, the technology just isn’t there yet.
Bottom Line
RFID isn’t ready for tracking IT assets. It will be in the next five years, though. Here’s some tips for you in the meantime.
Use Smart Tags
At that time companies will want to use a hybrid solution called “Smart Tags” that have both a barcoded IDs and RFID chips embedded and synchronized with the same data. In this scenario, you can use both barcode readers for targeted, focused scanning as well as RFID for wide-net audits or automatic detection of movement throughout your enterprise.
Understand the Price
Today, figure $1MM to implement a full RFID tracking system in a single major building in your enterprise. This will get all your entry and exit points covered with fixed readers, RFID tags on all your gear and the professional services required to get all the technology connected to your network and backend systems.